From small issues like paint peeling off phone cases or fading car buttons to major problems like outdoor equipment rusting and failing or electronic components short-circuiting, these seemingly "worn-out" problems often have a common culprit: environmental aging. Excessive humidity, sun exposure, salt spray corrosion, and high-temperature baking—products face environmental stress in real-world use that is far more severe than we might imagine. How can we predict a product's "anti-aging" capability in advance?
Aging tests are a critical reliability assessment method. They simulate or intensify various conditions that a product might encounter in actual use, allowing for a quick evaluation of the durability, stability, and lifespan prediction of materials or products.
1. What are the common aging tests?
Type | Simulated Environment | Core Destructive Mechanism | Main Assessment Indicators | Typical Application Scenarios |
|---|---|---|---|---|
Damp Heat Aging | High temperature (40~85°C) + high humidity (85%~100% RH) | Vapor penetration causing material expansion, metal corrosion, electronic short-circuit | Material deformation, coating peeling, insulation performance decline, electrical faults | Electronic devices, plastic casings, packaging materials, automotive harnesses |
Salt Spray Aging | 5%±1% NaCl salt spray (35±2°C) with over 95% relative humidity | Chloride ion penetration causing electrochemical corrosion of metals | Surface rust rate, coating damage, mechanical strength decay | Hardware parts, automotive components, marine accessories, outdoor lighting |
Xenon Lamp Aging | Simulated full-spectrum sunlight (UV + visible + infrared) | Combined light and heat energy causing material oxidation, fading, cracking | Color change (ΔE), gloss reduction, chalking, mechanical performance decay | Outdoor coatings, plastic products, textiles, automotive exteriors |
UV Aging | UV lamp (UVA/UVB) + condensation cycle | UV radiation directly breaking polymer chains, causing material degradation | Yellowing, chalking, cracking, adhesion loss | Roofing materials, plastic films, outdoor furniture, ink coatings |
2. Common Test Standards
Type | Standard Number |
|---|---|
Damp Heat Aging | GB/T 2423.4 (Alternating Damp Heat Test), IEC 60068-2-30 (Constant Damp Heat Test), GB/T 15905 (Sulfurized Rubber Damp Heat Aging), IEC 60068-2-30 Constant Damp Heat Test (Electrical and Electronic Products Environmental Test) |
Salt Spray Aging | GB/T 10125 (Artificial Atmosphere Corrosion Test - Salt Spray), ISO 9227 (Artificial Environment Corrosion Test - Salt Spray), ASTM B117 (Salt Spray Test Procedure), IEC 60068-2-11 Salt Spray Test Ka (Neutral Salt Spray) |
Xenon Lamp Aging | GB/T 16422.2 (Plastics Laboratory Light Source Exposure Test Method - Xenon Arc Lamp), ISO 4892-2 (Plastics - Xenon Lamp Exposure Method), ASTM G155 (Non-metallic Materials Xenon Lamp Testing Equipment), AATCC TM 169 (Textiles Sunlight Fastness - Xenon Lamp Exposure) |
UV Aging | GB/T 16422.3 (Plastics Laboratory Light Source Exposure Test Method - Fluorescent UV Lamp), ISO 4892-3 (Plastics - Fluorescent UV Lamp Exposure Method), ASTM G154 (Non-metallic Materials Fluorescent UV Exposure), AATCC TM 186 (Textiles Sunlight Fastness - UV Exposure) |
3. Aging Test Services
As a third-party testing institution with dual CNAS/CMA qualifications, Xike Testing offers the following advantages in the field of aging tests:
✅ Comprehensive Equipment: Equipped with xenon lamp test chambers, salt spray test chambers, UV aging boxes, and damp heat test chambers to cover all testing needs.
✅ Extensive Standards: Familiar with major domestic and international standards (such as ISO, ASTM, IEC, GB), supporting customized testing solutions (e.g., simulating specific regional climate conditions).
✅ In-depth Service: Not only providing test reports but also having an engineering team to assist in analyzing failure causes and offering professional suggestions for material optimization and process improvement.
Are you troubled by the following issues?
Frequent complaints of "rusting/fading/cracking" after the product is launched?
Want to export to high humidity, high salt, and strong sunlight regions but unsure if it meets the standards?
If you need any assistance or have any questions, please get in touch with us via test@cirs-group.com.
